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The passive component industry (manufacturers of resistors, capacitors and diodes that are found boring but vital in every electronic device) is on the verge of shortage. You can always buy a 220Ω, 0805 resistor, but instead of spending 2 cents for a penny like now, it's better to buy one in the near future.
Yageo, one of the largest manufacturers of surface mount (SMD) resistors and multilayer ceramic capacitors, announced in December that they would not accept orders for new chip resistors. Yageo cut production of cheap chip resistors to focus on high-margin niche market components for automotive, IoT and other industrial uses,
. Earlier this month, Yaego resumed accepting orders for chip resistors, but
(For articles behind the paywall, please try to click
).
As a result, there are rumors that the sales volume of passive components in the Shenzhen electronics market is very high, and several tweets from the electronics industry say that the prices of certain components have doubled. Because every electronic device uses these "bean-shaped" parts, reduced supply or increased prices means that certain products will not be shipped on time, profits will decrease, or the price of the latest electronic products will increase.
The question remains: Are we on the verge of a shortage of resistors, and what does it mean to have a manufacturer without the required parts?
With the upcoming shortage news, you can expect dealers to increase prices, buy more inventory or take measures to ensure a stable supply of SMD resistors in the next few years. There are two ways to determine whether this is happening. The first is an advanced analysis from a company that analyzes thousands of BOMs and provides engineers with tools to determine the right components for their supply chain. The second method is to check some old Mouser invoices.
In the past, I have purchased several rolls of Yageo resistors, and by looking at Mouser’s order history, I found that there is no change in the price between six months ago and today. In June last year, five thousand 220Ω, 0603 resistors from Yageo cost $10, while today's cost is $10. Of course, this is a data set. To truly understand the inventory situation, we need better data.
, A search tool for electronic parts (owned by SupplyFrame, the owner of Hackaday and the person who pays me) has a "parts intelligence" tool for viewing historical prices and inventory of various parts. For example, Yageo’s stock
News about potential shortages of important commodities such as chip resistors and capacitors may scare some people. Of course, there is an obvious question: should the company stock these bean-shaped bean parts? Should you lock in the price now and buy a full year of inventory? What if
Did something? History tells us that you should not do this.
In the early 1970s, there were a lot of consumer goods shortages in the United States, the most important being the shortage of natural gas. However, there is another way to gain insight into why you should not store more than you need during a shortage. In 1971, a corn blight hit crops in the southeastern United States, increasing the price of livestock feed. In response, livestock producers reduced their herds, and the price of meat (especially beef) rose sharply. By 1973, the media reported a shortage of beef and consumers complained about the high price of premium steaks.
Also in 1973, William Rathje, a young archaeologist at the University of Arizona, began studying garbage. The garbage hidden in the household garbage bags collected in 1973 is garbage, which surprises anyone concerned about the shortage of beef. Under the grapefruit peel and coffee grounds, he found a well-preserved T-bone steak wrapped in a paper towel. Other garbage bags unearthed during the first season of Rathje
Shows more beef chunks, which is completely edible on the surface. In these bags, you can also find newspapers reporting on beef shortages, and the results of media investigations clearly show that consumers are reducing beef consumption. In fact, the analysis of garbage shows that during the beef shortage period, consumers buy three times as much beef as before or after. Consumers stock and panic buying without realizing that beef is perishable. Others bought cheap, unfamiliar pieces of beef that they didn't know how to prepare. During the beef shortage, beef consumption increased. Human psychology is strange.
The moral of the beef shortage story is to buy what you can foresee, not what you worry about not getting. In our current situation, implementing the latter will result in component reels not being used in racks and closets around the world, rather than being available when needed. The damage rate of resistors is not as fast as T-bone steak, but no one likes to carry too much inventory, and the act of hoarding will definitely allocate scarce resources.
Unnecessary inventory may be bad, but the electronics industry is also strange. There is no other industry on earth
Can buy supplies of certain things in the world. Myself
Furthermore, the market for commodity resistors is different from the market for rare components. Among rare components, being able to purchase parts will destroy product release. This may be a temporary error. With sufficient inventory there, market forces will eventually prevail, requiring resistor manufacturers to increase production lines and produce thousands of resistors. But before that, we are likely to see higher prices for chip resistors, which may increase the BOM cost by a few cents.
The box of resistors under my bed might turn into a gold mine!
"The moral of the beef shortage story is to buy what you can foresee, not what you worry about not getting."
Or ethics might be, learning how to store and prepare what you have?
As for non-perishable things like resistors, it may be worse that they are useless. Likewise, maybe people will be able to 3D print their resistors in the future.
Make it jerky, it will stay longer...
Uh, uh! Thin carbon film dry is the best!
Oh, you just can't resist, can you?
thank you all. Make full use of the entire reading time.
For "better", for everyone, if no one stores unwanted resistors, that would be the best choice.
But the problem is you: "If...the best"...will not affect everyone's behavior, so there are rumors that resistors may be short in the near future, which will lead to actual shortages in the short term. They will not be wasted like beef, but they will be piled up for a long time...
Well.. When a large passive house is smaller than a grain of sand and we are all old and unable to adapt to any architectural style allowed.. It is the hoarders who will sell their second-hand goods on Ebay, and their The children sell garbage dumps. In the death table or worse, put them in the big cardboard box under the big table and go to the old man's house so we can continue to build things.
Indeed... I plan to buy a lot of resistors: P
This was the basis of British rationing during World War II. There is a limit to the amount of X/Y/Z you can buy, but in return, the government guarantees that you can always buy X/Y/Z, so you don’t need to buy it until you need it
InRange viewer detected!
Global resistors are more difficult to debug. I prefer object-oriented electronic devices. My parts are local (and start with an underscore).
If we really need the resistor urgently, we can try to connect the electrode to the preference function instead of the object-oriented heresy!
However, then you will not be able to use OO resistor arrays.
Okay, you have to share this... How did you accidentally monopolize the entire supply of scarce components worldwide?
I clicked on italics, hoping to find the answer link!
Yes, I want to hear that story too. . .
This is easier than you think. I did this (intentionally) the other day. Mouser and the smaller houses are gone, there are only a few hundred digital keys left, so we bought all of them. prosperity. Global shortage [exaggeration]. But until the manufacturer delivers the next batch of products (such as 2 months). In this case, it is a special 5-pin RA circular connector.
I am also curious about the "accidental" part :-)
I used to be the largest purchaser of Rogue Imperial Stout in the country. It turns out that no one bought this product at that time. I happened to work at a distributor and bought a box on behalf of a friend. $13 per bottle (distributor pricing), bars and restaurants only buy a few bottles at a time, mainly for decoration.
My purchasing colleague received a call from the Rogue salesperson and confirmed that this is not an error.
Thieves Empire Stout
Was this name brewed by fans of Star Wars?
Don’t I drink much beer? The gangster is the brewery, and the imperial stout is the style. I cannot comment on their preference for movies.
I'm sure this is related to SMD LED...
The topic of discussing the market is a bit off topic, but it’s really good: here is a link to the 2015 NPR story about the monopoly of the entire American onion market in 1955.
I think this is the LED panel they used for badges about a year ago and then modified to bare LEDs.
I actually did it almost once. In other words, my subcontractor did it. They are making two circuit boards with specific contact information for me. When I am making revisions and preparing to purchase some additional components for my own testing, I find that I can’t find the parts I want, so I call my Branch office. -Contractors, and ask them if they have these components, because I can't find them. Obviously, they bought all of them.
This story repeats itself from time to time, so I may be more general than people think, especially when the components you use are not the most common ones.
A large part of the problem is the small increase in demand (the current global economy is relatively good) and the drive to continuously reduce the cost of electronics. So far, component manufacturers can only reduce costs, and many manufacturers are already at a loss. Now, there is no incentive to invest funds in new passive component factories. They will make as many resistors as possible, and no more resistors. In a sense, I think we may have found the intersection of the price/demand curve on the material.
I am not a real economist, I just work for a relatively large component manufacturer, which is basically what they told us. I am not directly involved, but in the daily conference call, some small parts manufacturers ask for more resistors, we must tell them "No, not for now." Every day has the same questions and answers, everyone will go Ape. The flood of counterfeit goods into the market seems to be the best situation, so please be careful.
Fake resistance?
This reminds me of my attempt to make a power resistor with a pencil lead. Short story... they can't dissipate too much power.
Why smoke-increase the voltage and create a carbon arc!
Just for it, I went to Digi-Key and checked a 220 ohm, 0805 resistor.
There are 10 suppliers for this part and there are millions in stock. That is from a distributor. I think we will be fine.
People often do this. When something extremely cheap becomes expensive for a penny, we seem to see a certain end of the world, as if it will disappear, and we must start hoarding it now. I think people secretly hope that the world will end or something else.
Wait until the GPU market collapses.
Bitcoin needs to implode first: P
Who is mining Bitcoin with GPU?
They are mining Ethereum and other alternative coins that do not use SHA-256 or scrypt for proof of work. It seems to be profitable because the shortage of GPUs (as well as high-end power supplies, low-end CPUs and ≥4 socket Mobo) continues.
The price of alt coins often changes in sync with Bitcoin, because confidence or lack of Bitcoin will spread to ultra-small cryptocurrencies. If Bitcoin explodes, all other Bitcoins may also explode.
However, Digi-Key cannot well represent large-scale supply and cost. The basic resistor is so cheap that about 90% of the Digi-Key price is high, which makes the price difference less obvious (usually the correlation with the wholesale price is not very good). Most of the parts are sold directly from the factory to the PCB assembly plant, where switching from Yageo parts for $9/reel to Panasonic parts for $40/reel is not a "sure, no matter, no one" decision. It will not suddenly make the manufacturing of smartphones unprofitable, but low-end products that are already profitable may encounter some problems. These price changes will have to spread throughout the chain, thereby breaking the previously agreed contract and timetable.
It may not be eliminated, but it will definitely change some business models. Remember the chip? Those guys went to great lengths to make things as cheap as possible, so that they used composite video output instead of mini-HDMI. It may not be a big deal here and in most places, but when your fixed price is your whole selling point, you may have to increase the number of pre-orders to maintain the same pricing structure, and this will make you early now have to either commit To buy more products, either act as a PR and gain their success to spread the information to the adopters.
What happened to CHIP?
They went bankrupt.
Too bad, I want to use GR8 SoM in a project, but I cannot buy any CHIP Pro, nor can I buy any CHIP Pro.
Not just low-end, low-profit. People are willing to spend a lot of money on smartphones rather than on dishwashers, but which ones do you think will cost more?
I am very happy that the products that I design sell only a few hundred or less each year, and they are expensive. For my (relatively) small batches, it doesn't matter if my resistors cost 1 or 2 cents per piece. Compared with many other costs, it hardly reduces BOM costs.
me too. Usually, if the passive scroll price increases three times, I won't care. I just need to be able to get them. However, recently I encountered a serious problem with ceramic capacitors. Not just resistance. I have a new revised version of the CPU board, and the footprint was changed entirely due to supply issues to allow 1210 and 1206 on larger capacitors.
In fact, I think it’s ridiculous, just like I have been successful for 7 years without experiencing a serious shortage of distributors, I can’t solve it somehow (have to make a few calls) and finally reach what I can afford To the extent that everything is stocked into the manufacturer’s lead time requirements... Now, these lead times are blurred and no longer reliable.
Thanks to Joe Kim for another great graphic!
In global economics, if the required products are missing, alternative methods will be found.
Therefore, if one factory in China cuts or stops producing resistors, I believe another factory will start producing them, whether in Vietnam, India, Malaysia, Angola or Timbuktu...
Of course, Yeago may be another DeBeers...
Maybe.
Maybe there was a surplus before, this is a market adjustment. I like that anyone can buy cheap parts, I hope that is not the case, but you must admit that it is a small doubt to be able to buy anything for years for a few dollars.
In addition, even if there is no oversupply, there is indeed a shortage now. It will take some time for other companies to realize the gaps, decide to fill the gaps, and provide tools for factories to start production and distribution. At the same time, if this news triggers a lot of panic buying, we can at least expect prices to rise temporarily.
The memory market is already in contraction.
Resistors are easier to produce than large-capacity memory chips. They are even produced in Europe:)
Need a 3D printer to make our own
Not only Yageo, I am a component/continuation engineer. Basically all passive component manufacturers are receiving notifications telling us that the market is entering the "allocation" phase. When you buy 3.1 million parts of a given part every year, it is painful to be told that only 750,000 parts will be sold.
When you get parts from each of the big-name manufacturers in the qualified list, you will also find that none of the parts can meet your needs in the last month, which is also very painful (Want a 649ohm 2010 package resistor? I wish you Good luck! We have never heard of "Viking America" before, obviously they have some.)
Most manufacturers expect a market bubble sometime this year. They don't want to stay in inventory, nor do they want to invest in equipment that may be idle in a few months. The little guy trying to fill in the gaps is completely unknown in many cases (and we avoid dark gray areas when I work on personal safety) and cannot keep up with the needs of other people.
Usually diodes are not counted as passive components, right?
Of course we have already had this conversation ;-)
In the past 4 months, the delivery time of Yageo MLCC of our main distributor has been changed 3 times (stretched)! It looks like capacitors will be the next... :(
There is a continuing shortage of capacitors in Shenzhen.
For example, the price of capacitors in the EOMA68-A20 computing card dropped from 0.5 usd to 2.5 usd.
This is much better than the worst 4-8 usd number cited a month or two ago.
But it is still increasing substantially.
"There is no other industry on the planet that can randomly buy anyone's things."
For all the kids who don’t realize how great they are these days...
I think this is a common strategy before the Internet era. Buy all the parts and design a project around it. Then publish the item in fan magazines (such as "Popular Electronics", "Radio Electronics", etc.)... In the beautiful printing of the BOM, mention your address, and you will be happy to help users find hard-to-find parts Some inflated prices.
Lol
Today, if you try to list 10 common alternatives in forum comments within an hour.
"I, myself, did it by accident."
Oops, come on Brian. Now we all want to hear this story. The way to make fun!
Now, I really want to know the story of Brian buying something in the world by accident.
Did you mention the vertical sodimm sockets when you discussed the Pi computing module?
I have been looking for those, they seem to be as rare as hen teeth.
Oh yeah. Forgot that. That's just
The supply of the world is somewhere in my basement.
This seems silly to me. This is not like a capacitor disaster. There is no "secret recipe" for making chip resistors. They are commodities. Yaego doesn't want to make them anymore? Panasonic will only speed up the pace. Or Vishay. Or Stackpole. Either...
Maybe Yaego will start producing resistors again. I see a lot from commodity manufacturers. They cut the product line because it was unprofitable, the market panicked and raised the price, then the company restarted the product line, and now they can sell it again for profit. In some cases, manufacturers manipulate the market so that even if the price drops below the level before the shortage, they can finally afford the upgrade cost of the machine and still make a profit.
The moral of the story: cryptocurrency is dead; buy resistors!
It might be a good idea to work on a cheaper micro Waldo system to make better use of the parts that will be available.
Major distributors are now quoting aerospace-grade capacitors and resistors with an average lead time of 65 weeks. Yes, there is a shortage.
My work team bought very special sensors worldwide, but still no stock
If people want to know... I think this is what Brian refers to as an "accidental" global supply shortage:
Then it was time for Hackaday to purchase all 38mm Kingbright common anode 8×8 LED displays (red and green), and Voja had to rotate some common cathode compatible badges and rewrite the software to automatically detect which displayed it.
And there are only 270 badges. This is why the next iteration has a loose LED matrix.
I admit to buying a few rolls recently...but not because of this.
There happen to be 1k and 10k resistors, sometimes 100k resistors dominate my design, I use 1206 or 0805. I may get some reels with other values, but basically, maybe there are 10 values, I don’t see that I have bought a lot of reel resistors in great demand. Although there are many commonly used values, I don’t take up much time, so the price is 10 Australian dollars each time, why not?
I actually encountered quite a problem when I got a cut-off resistor at 0805. I didn’t have any problems at all before. This caused panic among the manufacturers. I rushed to buy them directly from many manufacturers to prevent embarrassment and Time-consuming mass production
According to Digitimes, “Yageo is cutting the production of cheap chip resistors to focus on high-margin niche market components for automotive, IoT, and other industrial uses.”
I know that AEC Q200 certification may increase the requirements for automotive parts and reduce costs, but why do you need any special passive components for IoT devices or standard industrial applications?
It looks more like they want to (ab-) use their global market power (they have approximately 30% market share in passive components) to drive price increases and satisfy shareholders...
The shortage of MLCC is real. We have heard from all suppliers, not just Yageo. Some publishers still have sufficient inventory, but do not trust the prices on their websites. It changes every day. The resistance is not bad, but it will definitely rise. We buy most resistors and capacitors from American manufacturers. If there is no inventory, it is usually possible to produce commercial-grade products at a price of 1-2 weeks and military products (including aging) at a price of 3-4 weeks.
It can probably explain why from the 6 0805 reels I recently ordered from Farnell, I only received 0R.
Although I may accumulate 5000 items for 5000, it is basically a MOQ... and I don’t think I will accidentally cause a shortage of supply :)
Hey MB, who is an American company that produces commercial grade resistors for 1-2 weeks and military resistors for 3-4 weeks (including aging)? Is it Vishay? The offer I got from them is much longer.
It looks like this started in October and will continue until at least mid-2018.
. It may be related to the recent currency fluctuations or China's debt bubble. No matter what method you take, the era of cheap Chinese-style products will soon end.
It will only move to other countries such as Vietnam or the Philippines.
This reminds me of the 4000 series of logic chips about ten years ago. Several large manufacturers have decided to use their fab capacity for higher costs than packaging, and the price increase is enough to induce at least one of them to return to production.
"There is no other industry on the planet that can randomly buy anyone's things. I did this by accident."
Do you have an article about this story? I want to read.
Or is it like buying 10 raspberries on the first day?
Dennis, the answer to your question about the company that produces 2wks (commercial) and 4wks (military) resistors is not Vishay. It is the RCD component of New Hampshire, USA. They are one of the old timers that started 50 years ago.
Very useful when looking for replacement parts for out-of-stock capacitors.
The shortage of memory and multilayer ceramic capacitors (MLCC) slowed the delivery of customer premises equipment (CPE) products. As a result, CEO Bruce McLelland said on today’s earnings call that some production will be transferred from the second quarter to the third quarter. "
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Early adopters of LED lighting will remember that the box has a service life of 50,000 hours or even 100,000 hours. But during a recent trip to a hardware store, I found that the longest lifespan in the advertisement was 25,000 hours. Others only claim 7,500 or 15,000 hours. Yes, these are Cree and GE brand bulbs.
So, what happened to those 100,000-hour household LED bulbs? Was the initial estimate too optimistic? Is it all marketing hype? Or, do we not know enough about the aging of LEDs to predict the true life of the bulb?
I tested these issues. Join me after a break to learn about the background knowledge of bulb cartels in the incandescent bulb era (not kidding, the cartel controls the life of the bulb), and the destruction of some modern LED bulbs to understand why the lifespan is much lower than the original LED Alternative wave.
Any discussion about bulb life will be incomplete without mentioning the Phoebus Cartel, an international organization established in 1924 by the world's leading bulb manufacturers to manipulate the bulb market. As Markus Krajewski in
, The cartel allocated regions to member companies, restricted production, and stipulated that the lamp life should be shortened by 1,000 hours. The previous light bulb has burned for more than 1500 to 2500 hours. It is said that in order to improve quality, efficiency and light output, the new 1,000-hour limit also brings more bulb sales. The archived documents show that a lot of research is spent on designing bulbs that can last their designated 1,000 hours. It's not just home lighting that has suffered: The flashlight bulbs that can use three sets of batteries have been reduced to two sets, and a proposal to limit their lifespan to one set has been proposed. Again, the increase in brightness is touted as the reason. However, the final step to halve the life of the bulb can only increase brightness by 11%-16% while doubling sales. This is about selling more bulbs and making more money.
Cartel uses the strong strength of GE's patent portfolio to enforce production quotas and lamp life through a fine system. The bulbs produced by each manufacturer were tested, and the bulb life was significantly shorter or longer than 1,000 hours. Before the end of World War II, Phoebus has been exerting influence on the market. Cartels are often regarded as one of the earliest examples of obsolete plans: designing products that artificially shorten their lifespan. Documentary in 2010
Explore the history of cartels and outdated examples in the plan. I want to know, do the conspirators think of bulbs that are said to last 100,000 hours? Even 7,500?
A few lonely incandescent light bulbs are hidden on a lower shelf on the lighting island of the hardware store, waiting for some Ludit consumers. Picking up the box, I read the rated life: 1,000 hours.
What does this 1,000-hour service life mean? This is the average rated life (ARL) of the bulb-the length of time that 50% of the initial sample of the bulb fails (abbreviated as B
). The meaning of "fault" depends on the type of bulb. We will discuss this in more depth later. Definition of B
Reveals a common misconception that the bulb will be used within its rated life. In fact, although half of them don't tell you any information about the distribution of failures in the average lifetime, only half of them can last this long.
Manufacturers use these ARL values to predict how many years the light bulb can last based on the number of hours (usually 3 hours) of light bulbs used per day. Compared with incandescent lamps, LED bulbs suffer less wear and tear during the power cycle, so conversion is just a division: service life = ARL / (3 * 365). For example, based on this calculation, half of a set of 100,000-hour bulbs will still be in use after 91 years. But this simple indicator does not tell the whole story. The failure mechanism of LED bulbs is complex and fundamentally different from the well-known incandescent bulbs. To learn more, we need to clarify the inner workings of the bulb.
Before leaving the store, I threw a few light bulbs in the shopping cart so that I could see the contents with my own eyes.
LED bulbs are more than just LEDs. In fact, the socket in our house is quite dirty AC power. The LED needs a clean constant current DC power supply, so the circuit inside the bulb must rectify and filter the input AC, and then limit the current flowing to the LED package. In order to understand how to do this, I analyzed three different types of A19 bulbs: one from GE "Basic" and "Classic" series (7,500 and 15,000 hours), and the other is Cree model with 25,000 hours. Service life.
The GE bulb has a plastic dome covered with a circular aluminum PCB on which eight LED packages and driver electronics are mounted. The driver includes a MB10F bridge rectifier, an electrolytic capacitor rated at 105°C and an SM2082D linear constant current driver. There are 3 resistors on the PCB: one deflates the capacitor when the bulb is off, and the other two set the SM2082D current to 54 mA. In fact, the circuit looks like it was taken directly from the SM2082D data sheet.
Seven of the 3.5 x 2.8 mm LED packages showed a forward voltage drop of 18 V when driven at 50 mA, indicating that they contained six LED chips in series. The voltage drop of one LED on the board is 9 V, so there are only three LED chips. All LEDs (45 dice in total) are connected in series to reduce approximately 135V.
When they say classics, they are serious. This bulb is housed in a glass case like an incandescent lamp, and like those old bulbs, the glass can be easily removed with a round head hammer. Instead of tungsten wire, the aluminum PCB is folded into an obelisk. Sixteen 3.5 x 2.8 mm LED packages are connected in series on the board, and each package displays a forward voltage of approximately 9 V at 50 mA. Therefore, this version has 48 LED chips, and the basic bulb is 45, except that they have twice the number of packages, which is very useful for maintaining the heat dissipation of the LED.
Another difference of this longer-life bulb is that the driver electronics are not thermally coupled to the LED. They are hidden on a separate PCB in the screw base. This prevents the remaining components from heating along with the LED. On the driver PCB is a bridge rectifier, which is also an electrolytic capacitor rated at 105
C, and SOIC-8 IC. Interestingly, this bulb also contains a metal oxide varistor for transient suppression. Although I am not sure what the driver IC labeled "BYSACT" is, the lack of any inductive components on the PCB indicates that this is another linear power supply.
The Cree bulb has a diffuse plastic dome similar to the GE Basic model. Inside, the larger aluminum PCB houses (16) 3.5 x 2.8 mm LED packages. Each LED drops about 8.5 V at 50 mA, so it contains 3 chips; like the GE Classic bulb, this bulb uses a total of 48 LED dice. The LED wiring consists of eight parts of two parallel LEDs, so the total voltage drop is approximately 68V. The LEDPCB is coupled to a thick aluminum heat sink with silicone thermally conductive compound.
Like the GE Classic bulb, the power electronics are located on a separate PCB, thermally separated from the LED. The driver IC is a SOT23-5 package with almost no mark "SaAOC", but the presence of a transformer and a robust Schottky diode indicates that this is a switch mode power supply. The filter capacitor on the output of the switch is made of aluminum electrolysis, with a rated temperature of 130°C.
It's not a big deal, but what conclusion can we draw from the design of these three bulbs? It helps to consider how they usually fail and what factors affect their life.
Since the LED bulb contains many parts, it is natural to ask which may be the cause of the malfunction. US Department of Energy (DoE)
Supporting the research and development of LED technology, its website contains a lot of data about LED lighting systems. its
Contains data on the failure rate of 5,400 outdoor lights in more than 34 million hours of operation. Interestingly, the LED itself only accounts for 10% of failures. On the other hand, the driver circuit takes up almost 60% of the time. The remaining failures are caused by shell problems and may not be suitable for indoor bulbs. This data shows that, at least for catastrophic failures (the bulb stops emitting light), extending the life span means improving the power supply.
The life of the bulb (or power supply) must not exceed the life of any of its components. Among the components found inside the bulb, there are two life limits: semiconductors and electrolytic capacitors. The failure rate of these two components is an important function of temperature. Based on the Arrhenius equation, the typical model for this effect predicts that the life will double for every 10 degrees Celsius decrease in temperature at least within a limited range.
The two longer-life bulbs use twice as many packages as GE Basic bulbs, and carry roughly the same number of LED dice, thereby reducing the thermal resistance of their respective heat sinks and possibly lowering their temperature. These bulbs also mount the faulty driver electronics on a PCB separate from the LED to keep it cool. Finally, 25,000 hours of Cree bulbs used electrolytic capacitors rated at 130
C instead of the upper limit of 105°C in the other two. For similar operating temperatures, this may increase the life expectancy of the capacitor five times. Each of these measures may result in delayed catastrophic failure of the bulb, resulting in a longer rated life.
However, as far as the LED itself is concerned, life estimation is more than predicting catastrophic failure.
Just like the soldiers in Douglas MacArthur's famous route, the old LED will not disappear, it will only disappear. We all know what the failure of an incandescent lamp looks like: for one second, it burns brightly; next, it is not (every time, you will hear a popping sound, followed by a faint jingle, which is the release of Out of the filament richochets). In addition to the power supply, LEDs usually do not fail to a large extent. On the contrary, they gradually lose brightness as they age. In the lighting industry, this is called lumen depreciation and is a separate failure mode of catastrophic failures that we usually consider.
Facts have proved that incandescent bulbs can also suffer from lumen reduction. By the end of its 1,000-hour lifespan, production usually drops by 10-15%, but no one notices. When using LEDs, the effect will be worse, and as the equipment ages, the output will continue to drop. At some point, even if the LED has not "burned out", it no longer produces enough light to meet its original purpose. Research shows that most users will not notice a 30% drop in light levels. Therefore, the industry has defined L
The time when the output drops to 70% of its initial level is used as the end point for measuring the life of the LED bulb. According to the estimation method, this indicator is usually expressed as B
-L
, That is, the point in time when 50% of the initial sample of the bulb retains 70% of its rated output.
As phosphor-based white LEDs age, other things will happen: they will change color. U.S. Department of Energy report
The four color shifts observed in LED lights (blue, yellow, red, and green) are defined, although yellow shifts dominate in high-power white LEDs. Since the temperature of the phosphor may be 30 C – 50°C higher than the temperature of the LED junction, cracking, delamination and thermal effects of the phosphor will cause the light output to gradually turn yellow. Modeling and predicting the color shift of LEDs is a difficult task because all the mechanisms are not yet fully understood. As a result, no standards have been established for accelerating testing or predicting color stability over time.
Ultimately, these effects may adversely affect the function of the bulb like a catastrophic failure. Given that the decline in lumens and color shifts will cause LEDs to fail in time, it may not make sense for manufacturers to design bulbs with long service lives. The reduced lifetime ratings we see on current bulbs may simply reflect a better understanding of the actual performance of existing LED technology over time.
I have witnessed the drop in luminous flux and color cast. In June 2010, I replaced twelve 65W incandescent PAR30 floodlight bulbs in the kitchen with equivalent LEDs. At the same time, I replaced the three lights in another room with the same LED bulbs. These three bulbs are much less used, so when preparing this article, I picked up a bulb from each position and placed it side by side to see if I could tell the difference in output. The recessed luminaires in the two rooms are the same, so I want the bulbs to be exposed to similar temperatures when turned on: any difference should only be due to aging effects. The results are shocking. Since these two bulbs are in different rooms, I never saw them side by side, so I didn't notice how serious the depreciation of lumens and color changes were. Of course, I know they are dimmer and yellower than when they were installed, but I don't know how bad it is.
The life span of these bulbs is 30,000 hours. I estimate the total usage time is 15,000-20,000 hours. In 8.5 years of these services, one of them failed completely. Instead of replacing it (or replacing all) with a new bulb that did not match the color of the old bulb, I left the socket empty.
At the hardware store, I noticed that the new 9-watt BR30 LED bulbs cost $5 each. The PAR30 I bought in 2010 was priced at US$45 and consumes 11 watts. Quick calculations show that, compared with the replaced incandescent lamp, the old bulb can save more than three times its own electricity bill, and it emits much less carbon into the atmosphere. They may continue to burn for 15,000 hours, but after weighing the degraded output and the cost of replacing them with a brighter, more efficient version, I will return to the store.
I studied some technical issues in LED lighting. Of course, the lifespan of LED bulbs is much more than that-color temperature and color rendering index (CRI) should be considerations in any purchasing decision. Many larger issues are also involved, including economic and sustainability issues. JB MacKinnon talked about some of these issues in a 2016 article,
, In "The New Yorker".
Of course, it makes sense to switch from incandescent bulbs to more efficient lighting, but maybe we don’t need 100,000-hour bulbs at all in the beginning. Compared with the rapid development of lighting technology, even a 7,500-hour bulb has a long service life. Does it make sense to buy expensive long-life bulbs today when better, cheaper, and more efficient bulbs may appear in the near future?
The longest surviving incandescent lamp, called
It is a dim carbon filament bulb that has been burning continuously since 1901-more than 1 million hours. In its current state, it emits as much light as a modern 4-watt incandescent lamp. If we understand the progress of the next 117 years, is it necessary to pay a premium for such "million-hour bulbs" at the turn of the 20th century?
The new $5 BR30 LED bulb I just installed in the kitchen is bright and clear: tests with a lumen show that the illuminance is more than 60% higher. In addition, they will save more electricity costs compared to old, inefficient companies
They replaced the light bulb.
Those bastards...
Check with you the documentary "Lightbulb Novel".
Is the movie in German or English
I had a very bad experience when using a certain brand of 100W LED bulb (I had 12 failures in 15 installations, and some installations more than once). I gave up 100W LED bulbs, which is too bad because they can save the most money. I might replace them with more and smaller LED bulbs.
When Home Depot started selling Cree products, they proposed a "return" policy for waste bulbs. I have brought in scammers the last few times, and this has made me more and more annoyed (although I have receipts etc.).
The 100W led bulbs we get from Home Depot can usually be used for a long time for a year, but the few failures I have seen are in the ceiling fan, the bulb is installed in a socket with a glass cover (effectively spreading heat across the bulb Around the radiator near the end and cooking electronics. There is no doubt that other well-ventilated bulbs in the socket last longer than the bulbs in the ceiling fan.
Interestingly, I have been observing the LED bulb failure in one of my ceiling fans, and I think it is caused by vibration. I never thought that this might be a hot issue on a global scale.
After replacing the bathroom lighting fixture, I reversed it (bulb facing up) so that the new LED bulb can run cooler and soften the light when it bounces off the ceiling.
So far, very satisfied with the mod.
As someone in the lighting industry, the first question I want to know is whether any lights in the same room as the fan have dimming functions. If so, someone is not running your dimming control line correctly (in any case, the possibility is greater). It causes interference in some way. The second thing I want to do is to stop buying Cree and GE. Despite having a good reputation throughout my career, I found that both companies are seriously lacking in LED quality control. Try to use TCP lights or topaz lights. You will get better results. Curiously, Cree produces their own LED diodes. Although they appear to be of high quality and many manufacturers use them in their fixtures, Cree does not seem to extend this quality to heat sinks and drivers.
I am an electrician and I also prefer TCP.
I'm a bit thinking, buy a higher power bulb and cut it to produce a lower output, which should equal a longer life. Compared with this bulb, it will effectively use a larger heat sink and heavier components than the equivalent bulb. The problem is solved, all of which only cost a resistor and some glue.
I suspect that replacing industrial soldered surface mount components with some household soldering heads will not actually extend the life of the circuit board substantially. As the author pointed out, it is entirely possible that you can save the life of the bulb for several years, but it is really not worth it.
Is that really worth the trouble? I don't think so.
That is feasible, except that many of them are potted or have a thick conformal coating, which would be a huge hassle to remove without damaging anything.
At the American Lighting Group, we have manufactured a bulb (especially BH4) with a service life of 190,000 hours. This is not spam, please visit our website www.uslightinggroup.com
How did you test? You haven't opened it in 21 years.
Hmm... do you have LM80 data to support this? I was thinking "No." This would mean nearly 32,000 hours of testing.
Is this the same company?
My name is wim. I have been in the leadership field for more than 23 years, and the content of the statement is impossible. Even if a rapid spike appears on the website, it indicates that the company is selling thin air. It's not that they are lying about everything they claim. Maximum lumens/watt life expectancy 190.000 h?? A huge Transformer that has been replaced by a miraculous weird part? And such examples are too numerous to list. For everyone with a little bit of head and knowledge about leadership, check it out. They said that if their own LEDs can work under perfect conditions, they can handle 100.000 hours... As far as I know, 100,000 is not 190.000, perfect conditions, radiator, drive, power grid, power failure, Fluctuations and temperatures need to be 100% perfect at all times, and their miraculous led chips can last up to 100.000 hours, maybe when you buy these led lights, you will get an extra 90.000 hours from the gods of led, they will give You brought 90.000 to nowhere to be hit and were found to enter the bulb for hours. Is the largest lumen output on the market theirs? With 160lm/w. I want to say that 160lm/w has been on the market for nearly 3 years, and the maximum value of commercial lm/w is now 220lm/w. Looking at the picture and its statement, it is clear that this company is another company because they are so many, because these companies are destroying many leadership fields and are doing well and doing well. product. Yes, when it looks good, you can be sure.........................
Another way to shorten the life of ceiling fans is the voltage limiter. They may disappear in the latest models, but I have a lot of fans that cannot run CFL because of them. It is a box inside the fan designed to reduce the consumption of incandescent lamps. When working at a university with thousands of students, I had to lay off some of them.
Did they really do it? Incandescent bulbs that reduce poop are even more efficient?
Heat is the killer. I have been obsessed with these low-power bulbs from 4chan since June 2016, and have never burned them since. They take about half a minute to brighten after opening.
I noticed that all bulbs use aluminum(i)um "radiator". But what are these radiators coupled with?
Simply thermally connecting the LED to aluminum does not solve the heat dissipation problem-aluminum needs to be connected to a heat sink or other room temperature heat sink. Aluminum PCB can only balance the temperature between all LEDs. Unless there is a place where heat is released, this will reduce the temperature of the PCB, otherwise there will be no benefit.
The small squares of the aluminum PCB are cute, but they don't seem to be thermally connected to anything.
But it is. It is coupled with the air in the bulb and coupled with the outside air through the bulb. Believe it or not, engineers are involved in the design of these bulbs, and they can calculate like this (or at least try to use them). Moreover, aluminum PCBs can operate at higher temperatures, which is of no benefit to LEDs, but it does affect the entire heat dissipation problem. Do you think that if FR4 can do the job, they will use aluminum PCB?
Jim is correct.
Do you want to know the difference between a computer CPU with hot synchronization and a computer CPU without hot synchronization?
A *no*...you will be lucky to make it through the startup screen.
One may run for several hours with no load.
Same as Peltier device.
These are made of semiconductors! ! ! ! High-end materials are made of silicon carbide, which requires very high temperatures (for example, the hot surface igniter of a furnace). There may be other materials now.
The difference between passively cooling any semiconductor and inadequate cooling is the difference between success and failure.
No need to deal with the store, just call CREE. Every time I call them, I send me a new mail for free.
All electronic products seem to have "baby ethics" issues. I have many LED bulbs that fail within a few days/weeks, and other bulbs only failed last year.
This is the so-called bathtub curve. Compared with the middle of life, things are more likely to fail in the early or late stages.
This is true for mature products, but the LED "bulb replacement" market does not yet exist. As a relatively new product, responsible companies are still observing how to effectively make them (cheaper!) and remain decent, while competing with "overseas" manufacturers, in some cases, as long as they don’t really care Quality can be fiddled with shelf space in the store. Since the cost of processing failed returns is higher than the cost of the store's initial purchase, they will not be shelved for long. Once unreliable brands are eliminated, the low end of the curve should rise a bit.
Unreliable brands will not disappear because they will constantly change brands, depending on how many batches they can sell before they are found to be bad products.
The reason for sticking with it is because people are always willing to try cheaper options in case they actually work. This allows manufacturers to consciously push a certain number of defective products to the market.
At the same time, I bought a large box of store-branded LEDs two years ago, but I haven't seen one of them go out. Maybe this problem is bothering some brands?
I think it is very possible. I also think that if you have not encountered any failures, then you are lucky. But this seems to be nonsense-you can't get everything you need to pay.
Well, how does an innate logical creature show morality?
I leave the room quietly now...
Screamed silently. Curse it is a short-lived existence. Desire to return to the earth quickly, all the components have started their journey. A hypothesis.
Is there a source for this quotation?
It is said that the only reason parents survive the toddler years of their offspring is because they are at that age. This kid can't kill with his bare hands. They haven't mastered the skills of lethal weapons.
LEDs can last for so long, but the electronic devices that support dimmable bulbs and other things they need are the highlights of the week.
Fortunately, even the weakest bulb can last more than a week. :-)
Conspiracy theories are much more interesting than critical thinking. Doubling the life of the bulb (by reducing the surface power load of the filament) will result in a 10% reduction in luminous efficiency. In other words, during the entire life of the bulb, approximately 10% more energy is required to obtain the same amount of light. During its service life, a 66 W lamp with a service life of 2000 hours will consume 132 kWh of electricity. Assuming the price tag of the bulb is 50 cents and the price of kWh is 10 cents, the total cost is $13.7. You will need two 60 W 1000 hour bulbs to match lifetime and light output, but the total price is now as low as $12.70. Different bulbs and electricity prices can distort the optimal lifespan, but the mandatory 1,000-hour lifespan is a regulation to protect consumers, not a collusion by the industry to defraud consumers. This seems reasonable.
"Incandescent lamps are manufactured in accordance with British Standard BS 161 (IEC 60064). The committee responsible for this work includes representatives from various fields such as government departments, professional institutions, organizations representing large users, electrical contractors and the lighting industry. They They reviewed all the factors involved, such as bulb cost, electricity bill, cost of replacing bulbs, bulb efficiency under different rated lifetimes, etc. In each case, they concluded that the 1000-hour long-term service life should be kept as standard Rated value. In fact, in order to minimize customer complaints, the average design life of a standard filament with a nominal life of 1,000 hours is usually 1,200 hours."
However, although it is cheaper for customers due to higher efficiency, bulb manufacturers do sell twice as many bulbs.
Either way, whether it is the initial energy saving and emission reduction or the bulb cartel hoping to sell more bulbs, I believe they will be happy to accept it because they will sell more bulbs.
Either way, the cartel, which was ultimately called the "government", eventually enacted the same regulations to produce the same effect, thereby making the whole problem meaningless.
Those who point to Phoebes Cartel usually do so in some kind of accusatory criticism, or oppose "capitalism" to "see that it always happens!", or support other conspiracy theories saying "Look, it happened!" ".
"Different lamp prices and electricity prices can distort the optimal lifespan, but the mandatory 1,000-hour lifespan is a regulation to protect consumers, not a conspiracy by the industry to deprive consumers. It seems reasonable. "
Since the first edition of IEC 60064 came out in 1954, this is interesting because conspiracy theories claim that manufacturers have been together for about 20 years or so. I can’t find the original publication date of the British Standard for verification, but is it entirely possible that the standard was developed after the company’s conclusion is proven? I mean, it’s not like a company that will never convince government officials that what they do is good for everyone... Wait…
Don’t ignore the conspiracy until you have all the facts. I personally think that these companies are fully capable of carrying out such vicious conspiracies, and there are quite a few companies involved in such acts (you know, the river in full swing). If you can prove to me that standards have been established since the conspiracy theory was proposed, then I would be more willing to trust you, but until then... I will continue to distrust any companies, because historically they have been used to cover up individuals who make wrong decisions for personal profit.
The crux of the issue is not who has set the standards, but whether the standards are reasonable and beneficial to consumers.
The physics of filament bulbs is well known-you can calculate the efficiency and electricity bill of the bulb yourself-and the story about the extremely efficient permanent bulb is in the same category as the 100 MPG carburetor.
Yes! As you describe, many people seem to like conspiracy.
"Industry conspiracy to defraud consumers"-Please explain why the cars in Asia and Europe have more than doubled the MPG# in the US? Is it because our dollar is based on oil?
Why did the 1980 Honda car cost 50 miles per gallon of gasoline, while the new Prius hybrid car only had 43 miles?
Compare VW.com or Ford.com with: VW.uk & Ford.uk!
Why can't you and I buy these models (especially when buying here)!
Greed and games make me waste time to stop cheering-unnecessary!
Watch the film pores.
Honda in 1980 did not have a 50 mpg (about 42 mph) car, and you are combining a car with 60 horsepower and minimal electronics with a much heavier car (with tons of electronics and two Times the horsepower) for comparison.
By the way, the 2019 Prius gets 50/54 mpg.
Yes, about three years ago, Home Depot, where I live, put a bunch of cheap LED bulbs on the market (the price of each bulb dropped from $5 to $10 to $1 to $3), and they all claimed to use Long lifespan, but many fail an interesting failure mode: They flicker annoyingly at a rate between 4hz and 30hz. In the early stages of failure mode, they would stop flashing after warming up and operate normally, but eventually the flashing lasted longer and longer and became unbearable.
So far, every time he happened, the LED and capacitor were normal. This smells like an unpleasant solder joint or something of similar nature...
I have seen this failure mode in pth and smd discrete LEDs. As you described, this mode will flicker due to the thermal expansion and contraction of the bond wires connecting the LED dies causing intermittent connections.
Two years ago, I moved into a fairly new home. The house itself is only 2 years old, so less than 2 years when the LED bulbs started to malfunction. After blinking for a while, he finally died. I separated a few. They are Cree brands and both failed due to poor solder joints that held the LEDs in place.
I have seen the same thing happen in power transistors, which are caused by intermittent bond wire contact and hot/cold oscillation.
Your parts are completely fake.
I suspect it is now, but in the past (presumably in 1980), a transistor in a transistor factory in the United States (National Semi??) had malfunctioning, which has been reported in the trade media. This part is usually used in the radio output stage (I have encountered it) and it sounds like the power cover is broken. Putting Putting Putting....
This reminds me of the old BC148 transistor. Although it is a low-power device used under stress-free conditions, it may crack and become unreliable due to its unusual structure (there is a photo in Google images) .
The interesting thing is that the filaments of the triode and rectifier that I have directly heated since the 1920s have been reliable, and they are always on today. Similar technology, but different "needs".
When the filaments are red, they are almost always there, just like in a vacuum tube. When you run them with incandescent lamps, the tungsten will evaporate in a large amount, causing failure within a year.
When building a house five years ago, I installed LEDs in every slot. The bulb burned out in the first half, I took it apart, and every time it was a power failure instead of an LED failure.
As a result, according to my policy, do not use dimmable bulbs unless the socket is located on the dimmer. The additional complexity of the circuit only means more opportunities for failure. Is it true? I don’t know, but it seems logical.
on the contrary. Dimmable bulbs can cope with large voltage changes, because most dimmers work by cutting off the AC waveform. The AC waveform will cause huge voltage ripples, which will kill the input capacitor of non-dimmable bulbs. Non-adjustable bulbs are less adaptable to power quality problems.
All other things being equal, more non-redundant parts of the critical failure path will always result in reduced reliability. If you want to improve reliability, use better parts and/or increase redundancy.
Although if the MTBF of these parts is millions of hours (for example, a simple filter coil), then considering that additional parts will make other parts longer life, the problem of reducing reliability through part counting is actually just picking .
good luck. Most of the latest LED bulbs from good suppliers seem to be dimmable.
I am currently decorating the house, and my lighting will all be LED strips with independent 12VDC power supply. In addition to improving the lighting characteristics (for example, making the light distribution more uniform), it also means that I can easily replace each component as they will degrade, fail or be improved. It can also ensure the installation of control options in the future. Moreover, low-voltage lighting and 120/220V wiring are not subject to the same code constraints.
In other words, for me, there are no more bad LED "bulbs"!
I have a 12V power supply in the cellar and an LED strip (with PWM dimmer) under the kitchen cabinet. I also have some motion detectors and night lights on the dark stairs. If the power distribution voltage is low, you can power all devices that require 12V power, such as routers and modems. Get rid of a bunch of wall warts.
It seems silly to run 3 wires of 120VAC on the #12 Romex* wire to run the LED.
*Previously did it in Rome, New York.
However, the distribution loss is very bad at 12V, and modern wall warts are very efficient. This may mean less confusion, but only for low-power devices.
There are 24 or even 48V LED strips. For "serious" lighting work, I use at least 24V. The voltage of 12V may be bad, this is because there is a voltage drop in the light bar itself. Some time after peeling a few meters, you only have 8-9V left.
I feed the two ends of the cabinet lamp that is 2 meters long. no problem. That tape is fragile.
Double as a communication device.
I think you are on the right track. In order to give full play to the potential of LED lighting, the era of A19 and similar bulb sockets must end. Inserting the power supply and its thermal components into a small light bulb that is combined with the transmitter is a good way to shorten the service life.
I plan to study 48V Power over Ethernet to distribute power for LED lighting.
POE++ makes swapping PSU more efficient.
The power efficiency of the best LEDs now exceeds 50%. As technology further improves efficiency, the heat generated in the lamp will no longer be a problem.
FWIW, obtained high CRI LED light bar. I bought a reel with "DIY Perks" (search here) for his photo/video lighting, and a 2m light bar (on the PWM dimmer) to illuminate 4m x 8m with *excellent* brightness s room. And quality.
Why don't you just use POE lighting. A POE network switch and standard Ethernet cable are required. Ubiquity has some panels, and I know that Williams Lighting has some different lamps. Circuits are usually limited to less than 100 watts, which is more due to data cable limitations.
Because I allow high-power configurations, these are the main room lights. In addition, my setup allows mixing 120VAC power (up to 2 amps per circuit) with 12VDC wiring, just in case I find that I need it in a specific room. It is much more flexible than what I said in the short description.
I have been engaged in LED lighting for 9 years. My experience is:
One kind. Low-wattage LED lights have the longest lifespan...not surprising here, because low-wattage = less heat, which affects the lifespan. However, the lamp purchased from 5 years ago will definitely last longer than the lamp purchased in the past 2 years. Hmm...is the design outdated? In almost all cases, the fault is the driver rather than the LED itself.
b. High-output LEDs have the highest failure rate. This makes sense, because high power/brightness generates heat. However, 90% of the failures are drivers...about 10% are LED failures, which later made the drivers even more confusing.
As for the "warranty"... I said. For example, Meanwell sells its drivers for 5 to 7 years, but I have some sites where the drivers begin to expire after about 3 years (about 40% of them expire within this time frame)... Completely under warranty. However, to get the warranty, the driver must be returned to the warehouse in the United States + pay for the return and re-import to replace the driver. In addition to the time/effort of recording and packaging the return driver, the shipping cost (return + replacement) is almost the same as the cost of the new driver... Therefore, the warranty is almost useless. In fact, it seems that the last person to touch the lamp is the one who must fulfill the warranty requirements. In this neighborhood, most electricians refuse to provide LED lamps, and will only install any lamps provided by others (customers, general contractors, etc.) to get them out of warranty issues (replacement + time/effort to remove/replace lamps) and drive program).
Interestingly. All the LED lamps designed and manufactured by ourselves (low output and high output...20,000 lumens) have a very low failure rate in the past 5 years (1 in every 10,000...with the lid closed), so it seems possible LED lamps with high reliability
Good news.. I just installed a ceiling light with adjustable color temperature.
I replaced the standard 48-inch tube with LED for a longer life.
Don't start with the bastards of the CFL.
I suspect that printing 100,000 hours of numbers on the packaging is cheaper than actually spending time testing.
If you want to increase efficiency, you would rather use standard 48" tubes with electronic ballasts instead of standard 48" tubes. They beat most LED products on the market in terms of luminous efficiency (lm/W), except for color LEDs and some poor-quality white LEDs (in fact, light blue).
The question then becomes whether you want to save money or replace the lamp one year in advance and spend very little time.
Your argument may be beneficial to fluorescent lamps in terms of lumens/wattage... But for fluorescent tubes, their cavity loss is higher, so compared to LEDs, more lumens are required to illuminate an area (for example, in In all directions where the LED emits light, the tube emits light in all directions) is more directional...provides more lumens when needed). Therefore, compare the lumens where needed, and you will find that the LED is more efficient. For example... our fluorescent lamp replacement product consumes a total of 14.7W (LED and driver) and produces slightly more light than the 32W T-8 (assuming the ballast coefficient is 1, so the power consumption exceeds 32W).
You will not have the reflector that commercial fluorescent light fixtures have, even if you paint it white.
@Ostracus
Even if the reflector is installed, the loss of the fixture cavity is still very high, because not all the cavities produced by the fluorescent tube flow downward...you need them most.
In addition, our 14.7W LED (modified) VS 32W T8 comparison is based on exactly the same lamps for comparison between Apple and Apple.
> "In order to have an apple to apple comparison."
If there is no real integrating sphere, it will be very difficult, because each LED will project light at a narrower angle, and their combined beam pattern is not uniform. In other words, if you place the luminometer under the lamp, you will find it brighter or dimmer – but this is still the problem because the fluorescent tube emits much brighter than the floor under the fixture. Depending on the reflector, the propagation angle of light may exceed 180 degrees.
The point is, to light _room_, you also want to shine light on the walls and ceiling to create diffuse light that does not cast shadows. Ambient light brightens the room. Pointing most of the light directly down to appease the photometer is cheating.
@Luke
For a true comparison using an integrating sphere, and only one measurement from below the light, you are absolutely correct. However, you assume that our comparison is based only on light meters under light... this is not correct. In most applications where lighting is used (offices, warehouses, etc.), there is no need to over-illuminate ceilings and walls. The goal is to improve the lighting and energy efficiency of actual work areas, which tend to be downwards from fixtures rather than walls or ceilings. Taking all these factors into account, the result is a significant reduction in energy use (with no additional controls, the minimum power consumption is 70%), and more lighting is provided where people in the room need it, and I am more comfortable with the people in the room. There is no respect.
> "There is no need to over-illuminate ceilings and walls. The goal is to improve the lighting and energy efficiency of the actual work area"
This is a special case where you can save more money by placing the spotlight on the workstation instead of overhead light pipes, but this can create annoying contrast.
If you are in general, take the average room. Or let us take my room as an example. I have all kinds of lights around the room, standard bulbs with a total value of about 200 watts, but they are all spotlights, illuminating a certain area of the table or floor. Then, a 73-watt halogen bulb was suspended from the ceiling. Turn on all the spotlights, and the room still looks dim. Turn off the spotlights and turn on the ceiling lights-the room looks bright. For general lighting, directional lights are not efficient because you actually don’t want to throw them on the floor – you want to throw them everywhere to provide diffuse ambient light that can illuminate the entire space.
My motivation is to save the flickering of the detonator and the warm-up time in the cold room in the basement.
The problem with my tubes is that they must be recycled as hazardous waste. Energy-saving lamps can be put down in any hardware store, but the tubes must be sent to hazardous waste treatment facilities. Each tube costs less than 65 cents, but you have to find a waste management company that takes it away, and then you have to drive there and return. The pain in @ss.
It is ridiculous that modern house wiring (not to mention most of the installed dimmer switches) is not suitable for the LED lighting commonly used today. I am often asked "If I want to dim a new LED bulb, what dimmer switch do I need to buy?" This is a question I cannot answer, because the "compatibility" between the two is just an accidental game . In principle, dimming LEDs has always been an easy task. But when you have to manipulate the main power input in some way to "coax" the light bulb circuit so that it eventually causes less current to flow through the dice, it's not...so bad: -D
I have not seen a good dimmer-LED bulb combination that works well. The sharp TRIAC hacked alternating current cannot be easily converted into an adjustable constant current driver. Usually, the LED flickers and dims only to 80% of full brightness, which is unacceptable for such darker freaks. In the few places in my home where I want dimming control, I still use halogen bulbs.
Many dimmers designed for use in LED bulbs have a bias adjustment screw that you can use to align the bottom of the knob to the exact position.
I have never encountered a problem with running Cree, Philips or IKEA bulbs.
However, what I want to say is that if you want to maintain consistent dimming, you may need to stick to the same type of bulb. Generally, if you switch to another brand or model, you may have a very bright minimum, or there will be no light until the knob is at the 50% position.
The dimmer is the reason I did not replace most incandescent bulbs. My room is full of 100w BR40 (there are 18 in the restaurant and family room), which can glow from a soft night light to a pleasant, full room brightness. I have tried all brands-they either have insufficient dimming or insufficient brightness (or neither). The sunset effect bulbs are close, but even with compatible dimmers, they will fail at both ends of the range. The only option I saw was to replace the fixtures, wires and dimmers with commercial systems, which would be prohibitive prices. BTW, as far as bulb life is concerned, I have six BR40 100w 130V Sylvania bulbs on my old Lutron Skylark dimmer, which I use for several hours a day and have not been replaced since I moved in. The house... 25 years ago! ????
The only truly dimmable bulbs I recently discovered are some old/Edison style GE bulbs (560 lumens) equivalent to 60w, which can actually be used with my incompatible Lutron dual dimmers. They are dimmed to glow and reach full brightness. Now, if only 100w BR40 version is manufactured...????
Make your own LED bulbs, buy transmitters from component supply sites, and get supply of famous brands (avoid outdated Chinese/auction sites, fakes, etc.). Run the transmitter at 1/3 of the current of the bulb manufacturer. Build a good buck/boost driver for them. Use a good radiator. As an added benefit, their power efficiency is twice that of prefabs (check the spec sheet, they may list lumens/watt at low current). For the rest of your life, or until the thunderstorm interrupts, falls, or becomes better, please enjoy efficient and long-lasting light.
I also noticed that as the claimed lifetime of 100,000 hours disappeared, so did the older large LED cast aluminum heat sinks. These may greatly increase the cost.
I recently performed a lighting conversion in an apartment building from CFL to LED. The current consumption of each bulb is reduced from 300-350ma to 125ma. We found that by upgrading the brightness from 3000k to 4000k bulbs, the cost is slightly higher, and we can reduce the current consumption to 75ma. We have scattered more than 250 light bulbs in the building, and according to our estimation, the electricity bill will drop by 2/3rds. The 30,000-hour lamp is guaranteed to be used for at least 3 years.
Does the lumen output remain comparable, or are you just making all lights dimmer and bluer?
3000k and 4000k do not describe "brightness", they will tell you the color temperature. The counter-intuitive lower number is "warm", the bottom that is usually available in the 2700k range is very much like the color of a low-wattage incandescent lamp, while 5000k is more of a daylight color. 4000k is a good compromise between the two. In other words, unlike incandescent lamps, you can get high lumens of 2700k or dim bulbs of 5000k. What you want to show brightness is "lumens", which is actually the amount of light you see.
Usually, you will choose according to the location of use. Personally, I only use "daylight" white light bulbs in the work area, and beautiful low color temperatures where I want to relax.
Usually, on higher color temperature (more daylight/blue) LEDs, the efficiency will increase, but based on efficiency alone, fill your house with 4000-5000k bulbs, as if you are in a supermarket instead of at home .
Color temperature does not directly tell you how the light is displayed. That depends on the overall brightness of the light.
At lower lighting levels, redder lights should be used to maintain correct color perception. Otherwise, your lights will look too dazzling, and despite the obvious brightness, you actually see worse results. 5000 K bulbs are rarely suitable for lighting in ordinary rooms-they are more like office/workshop lighting, while living areas work best at 2800-3000 K, while outdoor lighting has even lower color temperatures. Because the overall intensity is usually much lower.
Don't forget CRI, color rendering index. This is a comparison between artificial light emitters and daylight. Artificial light emitters have a spike at a certain wavelength and change with the lamp, while daylight has a good curve. Even light with different temperatures will vary according to the location of the spike.
I just dissected a malfunctioning LED bulb and found that the first LED in the light string on the lighting board was malfunctioning, and there was an obvious black spot below the yellow dot.
Before it fails completely, it flashes on and off every few seconds.
The place where I worked before had 400 volt AC fluorescent lights.
When my light bulb fails, I will call the facility, say a light bulb has gone to "disco" and give the location. They know what I mean...
Therefore, since the LED bulbs seem to have constant current drivers, you may just need to bridge the faulty LED and regain the working light.
If these LEDs have this failure mode, it would be even better, such as some old Christmas tree lights and incandescent bulbs connected in series.
Some LED Christmas tree lights also use similar "short circuit shunts."
Is a capacitive dropper used? They do this mainly due to high peak surge currents.
Connect two systems in series: system reliability = Ra * Rb
Two systems in parallel: system reliability = 1-(1-Ra)*(1-Rb)
It becomes complicated. I bought a lamp with CC driver from Lowes, but the LEDs are connected in series and parallel. In other words, 3 in parallel and 4 strings in series. Therefore, if one LED is turned on, the other two LEDs are subject to current, thus speeding up their extinction. If there is a short circuit, no problem, the light is reduced. However, unless they are overvoltage, I have not seen any short circuits, which is extremely unlikely to happen in CC feeder strings.
So far, they have been running for two years without problems. Some commented that "they are almost burned out". I don't know they may be overheated.
My Cree 100W bulbs all failed within one year. They are not cheap either. :-(
for sure
Dice -> death
?
Usually the dice don’t die, but a distorted dice game may end in someone’s death!
B ^)
Both are correct.
The dice are plural. that's it.
>" Again, increased brightness is believed to be the cause. However, the last step to halve the life of the bulb can only increase brightness by 11%-16% while doubling sales. This is about selling more bulbs and earning more Money."
"as long as"? The cost of the bulb is US cents, and the cost of the energy used to light the bulb is US dollars. Therefore, the savings for consumers is still greater than the money lost by having to replace the bulb twice. Win-win.
The real meaning of "cartel" is that the industry is doing its best because this is the lowest point of competition. The competition among sellers is who owns the longest light bulb. It becomes the actual measure of quality. As a result, the light bulbs become dim and wasteful, and the quality varies so much that they are hardly better than gas lighting. The 11% higher brightness also means that the color temperature is increased, and controlling the life (filament temperature) means that the light color, efficiency and rated power between the bulbs become consistent.
The irony is that nowadays, with standardized CRI, color temperature and power rating, the effect is the same: incandescent bulb life is the same among all manufacturers, and there is no cartel. The government eventually did the same job, because it was reasonable to compromise the life of the bulb to achieve other good qualities.
The bulb-shaped screws make the heat sink worse. Especially when it is installed, it points downward.
What is the service life of lamps designed for LEDs? Recently, I bought a cheap LED workshop lamp, which is equipped with a string of LED lights, and the driver electronics are directly mounted on a long metal frame-the whole lamp is a radiator, and I think the temperature above 40°C is not high.
It sounds more like the form factor of a fluorescent lamp. There are hard parts in the ballast and the bulb has a large surface area.
As far as I know, heat is the killer of LEDs (electronics), and part of it is the use of LED lights in the armature used for incandescent lamps. For most of my lamps, I find it interesting to buy cheap bulk LED panels and COB panels from Ali and design my own armature around them and use a separate power supply.
About those idiot lights:
> "Are the initial estimates overly optimistic? Are they all marketing hype? Or do we not know enough about the aging of LEDs to predict the true life of the bulb?"
Yes, yes, yes-the fourth point is that manufacturers use fake numbers to fake lifespan, because there is not always a standard to measure them, or it is not necessary to follow a standard to sell them. Different incomparable indicators are used between LED bulbs. Some measured light output dropped to 70%, some dropped to 50%, and some dropped to complete failure. The color temperature may also change.
The fifth point is that the brightness of early LEDs was much darker-manufacturers madly claimed that the power of LEDs was equal to incandescent bulbs, so they sold people 3-4 watt lamps, claiming that they were equal to 60 watt lamps, due to lack of relevant Common standards of how to measure. A common technique is to declare equivalence through brightness (bright light at a narrow angle will not illuminate the entire room). These less powerful lamps do not heat too much, so they have a longer life.
Key points:
> "The new $5 BR30 LED bulb I just installed in the kitchen is exceptionally bright and crisp: tests with an illuminance meter show that the illuminance is more than 60% higher."
You don't know if they actually emit more or less light, because the lights are directional. If you replace an omnidirectional bulb with a directional bulb, you may still darken the room even if you measure higher brightness directly under the light because there is less indirect light through the ceiling and walls. Except for the light bulb, the room is dim.
Yes, this can explain why kitchen lights use many lamps mounted on a metal plate that doubles as a reflector and radiator.
Even with recessed/directional bulbs, a common technique is to further reduce the beam by 5 degrees to maintain the brightness directly below the lamp, thereby reducing the edges of the lamp. The illuminance meter shows higher brightness under the same power – consumers are satisfied and think they can get more benefits from it.
Regarding the planned phase-out of incandescent lamps: When I was a young man (USA, 1950s), you could buy a set of bulbs for your house, and never buy replacement bulbs. The energy company has a light bulb replacement program, you can take the sundries to a convenient place (such as a pharmacy), and they will provide you with an equivalent new light bulb in exchange. This lasted for at least twelve years, until someone (probably the bulb manufacturer) sued the company. I never understood the economic significance of this exchange, but it is good for us, so...
It ensures that you will never consider replacing the utility company.
This is an energy utility. Energy costs far exceed the cost of light bulbs.
Of course, they provide you with long-lasting – inefficient:-( –light bulbs. When you waste electricity and buy more electricity, they will like it. Through the exchange program, they can ensure that you never use it "accidentally" A more efficient light bulb.
Great article. Next, I would love to see information about dimming circuits, especially if you are willing to explain why the minimum brightness of LED bulbs is much brighter than dimming incandescent lamps.
After several disappointing purchases, I gave up looking for a service that could provide the smallest luminous LED at night.
Thank you!
This is because incandescent bulbs are a diffuse light source (especially frosted bulbs), while LEDs are point light sources, so when you look at it at night, even a small amount of light will form a hole in your retina.
In order to minimize the light output, please use one of the LED decorative light strings driven by a single AA battery and insert it into a bottle or vase. Replace the battery with a wall wart, and you will have a night light:
If you use high-quality dimmable LED bulbs, some compatible dimmers are usually recommended. There are two Philips floodlights in my hallway, a dimmer is assigned to the box, and I have full dimming capabilities, and I can even see almost invisible glow to full brightness. Most low-cost dimmers are not really compatible with LED bulbs. Recommend a dimmer for LED bulbs for yourself, the dimmer is actually listed on the box with compatible dimmers, you will find that there is a big difference between them. Yes, it will cost you more, but it is worth it.
Obtain a dimmer for the LED and read the manual. Usually there is an adjusting screw in one of their positions to set the minimum chopping voltage of the triac.
The minimum brightness of a dimmable LED is usually very dim on a good quality LED (although it will not be orange/red like a filament, so it will look different), but an incandescent lamp will need more before doing anything Therefore, dimmers used for incandescent lamps or unregulated LED dimmers will set the zero point too high.
One of the disadvantages is that different bulbs will dim in different ways, so if you use different bulbs on the same dimmer, they may be powered on at significantly different settings. Similarly, if you set a dimmer for a bulb and then switch to another model or brand, it may be very different.
We can see amazing low illumination. I work in a group that designs LED drivers. We cited the ability to dim 50,000:1 on some drives, and you can still see the LED glow at 50,000 of its full rating. Incandescent lamps will emit different light with temperature changes. At the lowest temperature, they will emit a bunch of infrared rays, but no visible light can be seen. All the output of the LED is visible (or UV), so if it is rated at one ampere, its visible light will reach 100 microamps. The switching regulator is dimmed by reducing the duty cycle, and due to the jitter of the duty cycle forward pulse length, it is difficult to reduce the duty cycle to 0.01%.
Purkinje's effect means that when you turn down the dimmer, our sensitivity to light will decrease, because color vision will disappear at lower lighting levels. The red disappears first.
Even when dimmed, the LED will continue to emit blue and green, which makes it stand out in the dark. Due to the persistence of visual effects, people can also perceive that the speed of light strobe is less than 1/2000 second, so the PWM dimming method does not work at all. In fact, it is used in many flashlights to extend battery life, because you have to reduce the duty cycle a lot before the apparent brightness starts to drop.
Incandescent filaments have a highly nonlinear response curve. At half power, it emits a dark red light. LEDs have a highly linear response between current or power and light output. The relationship between voltage or PWM ratio and power varies greatly depending on the PSU technology and structure.
This is not rocket science; it's just that you get what you pay for. Consumers want cheap LED bulbs, so manufacturers are scrupulous about power circuits. (Actually this is the case from the first day). I have never seen an LED bulb fail to light up an LED. They are always power failures, and long-term thermal damage to components or PCBs is almost always visible when turned on. Have you ever felt the base of an LED bulb? Crazy hot. As long as the heat flows away from the component, the LED can handle it, but a typical power supply component is not a fan with a large amount of heat for a long time.
Interestingly, I had some "$2 Home Depot with SMUD discount LED bulbs" a few years ago, and I have never encountered any problems. (SMUD is my local power company) They have only 40W equivalent power, but they are more durable than a few 60W and 75W LED bulbs. My real test is the 100W Philips LED bulb owned by the porch light. You can almost feel the heat at its bottom like an incandescent lamp. So far, all night, every night has lasted for nearly a year. Just wait and see.
The cheapest LEDs have no power drivers-no electrolytic capacitors-they have two LED strings in opposite directions and a constant current limiter.
They are stroboscopes, but they are inexpensive and have a long service life. The moment a capacitor is added to eliminate the ripple, the life will drop to the failure rate of the capacitor, and the failure rate is sensitive to the quality of the line power supply and the ripple current (dimmer).
Then, more expensive lamps will add transient voltage suppressors and power factor correction circuits to work with other equipment, but you are talking about $20 per bulb, and at this price, you expect something lower than CRI , Narrow angle, uneven light distribution, low wattage lamp.
Usually they use bridge rectifiers.
Not the cheapest kind. This is because they can take the nominal power of the LED die and print it on the bulb as the rated power of the bulb, even if each LED only runs half the time.
I have an LED light with 4 watts written on it. The actual power consumption is 1W. They put 4 W LED in it.
To be honest, I cannot tolerate any form of LED lighting, which has almost the same spectrum as fluorescent lamps.
The stroboscopic flashes make me dizzy and nauseous.
I have a supply of incandescent bulbs and halogen reflectors for more than 30 years, most of which are on dimmers, so they help reduce power consumption, and when used with dimmer switches, they seem to last for years.
Sorry, but this is almost completely incorrect. It shows that you either have never seen a suitable LED bulb in your life or just didn't realize that you already have it. I once had a similar argument with one of my uncles-he "hated those new LED bulbs", but we had a conversation in my LED-lit living room and he was very surprised when I pointed this out to him .
First, the color spectrum is completely different. Fluorescent lamps usually use three-color narrow-band phosphors (red, green and blue), and each phosphor has a very obvious peak in the emission spectrum. LED uses a broad-spectrum phosphor mixture in which only a strong blue peak appears in the blue light emitted by the die itself. Here is an interesting article about measurement:
This article is so old that their conclusions on brightness and cost-effectiveness are outdated, but the color measurements summarized on the first page are still valid. You can even find the same chart in each LED data sheet. In this test, there is an amazingly colored LED bulb, but I have not seen anything like this elsewhere or recently.
Second, the only LED lights with strobe flashing I have seen in the past decade are cheap Christmas lights (unless you are running LED bulbs on inappropriate dimmers). I am very sensitive to LED flickering-I can see it in some car taillights, LED Christmas lights
If you plan to give up your job, you might as well take a big step forward.
Maybe most people will try this way, but [Daniel Valuch] obviously really doesn't want to go to work that day.
The idea here is simple: add some current to the resistor to heat the resistor, and put some thermochromic film on the resistor to get a pixel. The next part is not so simple: expand a single pixel into a 32 x 32 matrix.
To make each pixel square, [Daniel] chose to pair 220 ohm SMD resistors to use up to 2,048 components. The choice of using 1,024 bit shift registers made of discrete 74LVC1G175 flip-flops to drive them adds complexity. With the help of Arduino Nano and all other supporting components, there are more than 3,000 devices that may draw 50 amps. These people are stupid or unfortunate and cannot turn on every pixel at the same time. Fortunately, [Daniel] chose to simulate an analog clock here. This leads to other problems, such as handling the cooling lag of the thermochromic film when the pointer is moved, which must be handled in the software.
We have seen other thermochromic displays before, including the most recent
. This display may not be the highest resolution display currently available, but it is big, bold and slightly dangerous, which makes it a big win in our book.
1) Get a huge pet food
2) Place 1024 heating element arrays under it
3) Placed in an environment of 10°C
4) Turn on the pixels at 30C
Congratulations, you can now print bacteria on the petri dish
You can use...life to implement Conway's "Game of Life".
Interesting project, interesting scale! well-done!
If diodes are used instead of resistors, multiplexed drivers can be used.
Well, if you use matrix and multiplexing, you can make it simple. But why should it be simple? Then, you don't need 1024 triggers. There are many ways to do it, and I like simple but highly repetitive patterns. It is very pleasant to see :)
Very interesting project and well built.
The thickness of the PCB looks like a regular 1.6mm. I thought that using an ultra-thin thickness (such as 0.6mm) would greatly reduce the cooling time. Similarly, replacing the super expensive 2512 with a smaller package (0805) will also reduce thermal inertia, because you only need to raise the temperature above the threshold.
By the way, is there room temperature measurement for software current control/compensation?
What is the average power consumption of the display time?
In addition, since it seems that the main purpose is only to display time, why use an orthogonal matrix? Similarly, if there is no quadrant + dial configuration and only two different pointer lengths, it will again greatly reduce the BOM.
0805 is cheaper, but if you want the same size clock and pixels, you need more clocks and pixels, and the difference is that the price is not much. The pixels do not look good either, because black lines appear between the resistors.
The PCB is actually very thick, 3.2mm. The first is for structural reasons, but when designing, I worry that excessive heat leakage will stain the pixels, and the pixel power may be insufficient. It turns out that if you allow transient seconds, 250mW is enough. We go to see it in winter.
At 4.6V, the total power consumption is about 8A. The trigger can be reduced to below 3V by the power supply voltage, which is a good way to regulate winter/summer
Nice project! It would be fun to make a version with IR LED, so the smartphone camera can see it, but not the naked eye. Allow anyone to interact over the phone instead of dedicated Fluke.
Write down good ideas and good progress!
Does anyone know how much heat the resistor actually generates?
Quoting from the linked project page "The pixel is made of 2512 size resistors, each resistor dissipates 250mW (5V/50mA)", all of this is dissipated as heat, unless you increase the power a lot, it's like 99.5% Calories, 0.5% orange light.
I misread the title and thought it was an infrared camera clock, so it can only be read by an infrared camera. Actually more useful
Wow, my AWLAYS wants to do this! Glad to see you did it! ! !
I want to know how much power is needed to use it for the intended use case. Manually calculated from the attached photos, it seems that about 100 pixels (10% of the entire display) are lit, and the author said that greasy things can consume 250W, so I assume that the power consumption of "clock mode" is 200-250W, but I think it depends on whether the pixel needs to run at 100% heat to make the image come out.
I want to know the actual figures.
You can use heating lamps installed on the ceiling of a large building full of people and project the matrix of the heating area, so that if people want to keep warm, they tend to move them to the heated part; if they need to keep cool If you do, you can avoid them. People's ceilings and where they are willing to stand can also be used as clocks. :-) Annoying sound from a speaker matrix or a matrix of wi-fi access points without power but low power, you may have the same effect.
Chicago-Does anyone really know what time it is? (Does anyone really care?)
This is one of the coolest projects on Hackaday. I bet you can increase the resolution by cutting the thermochromic film into 32×32 small and independent square grids while reducing bleeding and input delay.
The technology is incredible and you can easily shrink it to have a nano-pixel display. You can also display the volume by adding resistors to solid blocks of transparent thermochromic material.
If you don’t have a thermochromic material, you can use lard – it is opaque and white at room temperature, it is transparent and brown when heated: D
I added some videos on YouTube
Very very cool. I have done some research on thermochromic materials. Sadly, they are made of highly toxic chemicals, have a rather limited life span, and are very sensitive to ultraviolet light. Thermal cycling will also rapidly degrade the material, which is what we need to do. Within 6 months, the display will fade dramatically.
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Vishay has created a series of high-ripple current aluminum electrolytic capacitors for solar converters.
"Designed for solar applications, Solar 193 PUR-SI power capacitors provide a rated voltage of 500V and a lifespan of 6,000 hours at a maximum operating temperature of 105°C," said New Yorker Electronics, a stock company.
At 450 volts, the rated ripple current is 2.52A, and at 50°C it is specified as a working voltage of 500V.
Capacitor options are 220, 330, 390, 470, and 560µF, and are expected to be used for pulse power smoothing, filtering and energy storage.
The value range of ESR is 350 to 900mΩ (100Hz) and 250 to 600mΩ (10kHz), the diameter is 35mm, and the length varies from 30 to 60mm.
The minimum operating temperature is -40°C.
New Yorker Electronics is an authorized distributor of Vishay diodes, mosfet and infrared photoelectric, resistors, inductors and capacitors.
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Wurth has added a high saturation current version to its WE-PD series of "1206" surface-mounted shielded energy storage chokes-see the picture for the appearance of the entire series.
Marked by "1260P" ("P" represents performance parts in the PD series), these parts use different core materials. The numbers indicate the size of the part-12 x 12mm and 6mm high in footprint.
The company said: "Due to its MnZn magnetic core, the storage choke provides the highest ferrite-based saturation current and features low Rdc." "The'standard' and'rugged' series have nickel-zinc cores. ." (For saturation current and resistance, see the table below)
There are 18 types of E6 steps ranging from 1.5µH to 1,000µH (see table).
These inductors meet the requirements of AEC-Q-200, and some inductors can operate at frequencies up to 5MHz.
Wurth said that it is expected to be used in DC-DC converters and switch controllers with output power from 10mW to 300W.
The operating temperature range is -40°C to +150°C.
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